We are there, where you face complex challenges in tunnel construction
Throughout the world, mechanized tunnelling is driving the safe and cost-effective creation of key infrastructures. For the initial lining of the bored tubes, concrete segments weighing several tonnes and produced in precision moulds are required. Optimized production of thousands of segments is an integral part of an efficient tunnel jobsite.
Riyadh Metro Line 1 – Saudi-Arabia
For the production of around 72,000 segments, Herrenknecht Formwork designed, delivered and installed a complete turnkey segment production line.
Bossler Tunnel – Germany
Moulds from Herrenknecht Formwork for tailor-made carousel production in a field production facility ensure high production rates while reducing labor costs
Rio de Janeiro Metro Line 4 – Brazil
World champion performance: to meet the project's tight schedule, Herrenknecht Formwork produced and delivered a production-ready carousel plant to Copacabana in just ten weeks.
Klang Valley MRT Kuala Lumpur – Malaysia
The Kuala Lumpur segment production with 20 mould sets from Herrenknecht Formwork provides highly reliable supply to the drives of up to ten TBMs at once.
Ejpovice Tunnel – Czech Republic
With an inner diameter of 8,7 meters, the 4 km long tunnel between Rokycany and Pilsen is the longest tunnel with segmental lining in the Czech Republic.
West Trunk Sewer P2 Mississauga, Canada
In one-pass segmental lining with Combisegments®, no joints need to be welded.
Filder Tunnel - Germany
More than 54,000 reinforced concrete segments have been installed in the approx. 10 km long Filder Tunnel. With 42 precision moulds and a sophisticated handling concept Herrenknecht Formwork contributed to a reliable production of the segments.
"We experienced the team from Schwanau to a realiable partner, either regarding quality and delivery time as well as flexibility and adaptation to special requirements."
Paul Freudiger, Project Manager, Marti Tunnelbau AG
"After 4 successful events, the FORMWORK DAYS established themselves to become a platform for segments production throughout Europe estimated by clients, designers, contractors and suppliers."
Philipp Häfliger, Head of Underground Construction, Walo Bertschinger AG
"We have decided to work with a complete segment production plant with high-precision moulds by Herrenknecht Formwork. During operation of the plant, we had only one contact person right from the beginning."
Norbert Stricker, Arge PTS Boßlertunnel
"A successful segment production mainly depends on careful maintenance of the equipment. Herrenknecht Formwork offers perfect support."
Dipl.-Ing. Andreas Lange, STRABAG SE, Head of the segment production for the project KAT2
"DUE TO THE PARTNER-LIKE PLANNING AND TECHNICAL EQUIPMENT IN COOPERATION WITH HERRENKNECHT FORMWORK WE COULD REALIZE A COMPLETE SEGMENT PRODUCTION PLANT READY FOR PRODUCTION WITHIN A FEW MONTHS ONLY."
Implenia Construction GmbH, Segment Plant Albvorlandtunnel
"COMBISEGMENTS® ARE NOT ONLY A RELIABLE ONE PASS TUNNELLING SYSTEM, THEY ALSO INCREASE PRODUCTION IN COMPARISON TO ALTERNATIVE METHODS."
Tony DiMillo, President, Technicore Underground
"THE EXPERTS OF HERRENKNECHT FORMWORK REALIZED THE DESIGN OF THE SEGMENT FACTORY WITH GREAT COMMITMENT ACCORDING TO OUR NEEDS."
Agustín Guastavino, Project Engineer, Consorcio Roggio - Cartellone - Supercemento